How to make stilts for cosplay?

Materials and Tools

Materials:

• Wooden boards: Plywood or hardwood, approximately 2x4 inches in size.
• PVC pipes: 3-inch diameter, cut into appropriate lengths.
• Bolts and nuts: Various sizes for securing parts together.
• Washers: To distribute the load and prevent bolts from pulling through the wood.
• Velcro straps: For securing your feet and legs to the stilts.
• Old shoes: To attach to the stilts for better stability and comfort.
• Foam padding: For added comfort around the leg supports.
• Wood screws: For securing various parts.
• Glue: For additional strength at joints.

Tools:

• Table saw: For cutting wood and PVC pipes.
• Drill: For making holes in wood and PVC.
• Screwdriver: For driving screws.
• Wrench: For tightening bolts and nuts.
• Measuring tape: For accurate measurements.
• Pencil: For marking cut lines.
• Safety gear: Gloves, goggles, and a dust mask.

Step-by-Step Instructions

Part 1: Making the Poles of Your Stilts

1. Cut the Wooden Boards:
   1. Measure and cut two wooden boards to the desired height of your stilts. Typically, stilts for cosplay range from 12 to 24 inches in height.
   2. Cut two triangles from the boards to create a stable base. Each triangle should have 8-inch sides.

2. Prepare the PVC Pipes:
   1. Cut the PVC pipes to match the height of your wooden boards. These will serve as the main support poles.
   2. Split the PVC pipes lengthwise using a table saw. This will allow them to fit around the wooden boards.

3. Attach the PVC Pipes to the Wooden Boards:
   1. Place the split PVC pipes around the wooden boards and secure them with wood screws. Pre-drill holes to prevent the wood from splitting.

Part 2: Creating Foot and Leg Supports

1. Attach the Shoes:
   1. Take an old pair of shoes and remove the soles.
   2. Position the shoes on the wooden boards where your feet will rest. Secure them with screws through the bottom of the shoes into the wood.

2. Add Foam Padding:
   1. Cut foam padding to fit around the leg support areas. This will provide comfort and prevent chafing.
   2. Glue the foam padding in place and allow it to dry.

3. Install Velcro Straps:
   1. Attach velcro straps to the wooden boards at the foot and calf positions. These will help secure your feet and legs to the stilts.
   2. Use screws and washers to attach the velcro straps, ensuring they are tight and secure.

Part 3: Finishing Your Stilts

1. Secure All Joints:
   1. Apply glue to all joints for added strength before screwing them together.
   2. Double-check all screws and bolts to ensure they are tight and secure.

2. Test the Stilts:
   1. Before using your stilts, test them in a safe environment. Have someone nearby to assist you if needed.
   2. Practice walking on the stilts to get used to the height and balance.

3. Decorate the Stilts:
   1. Once you are confident in the stability and comfort of your stilts, you can decorate them to match your cosplay character.
   2. Use paint, fabric, or other materials to customize the appearance of your stilts.

Safety Tips

• Always wear safety gear: Use gloves, goggles, and a dust mask when cutting and drilling.
• Practice in a safe area: Start practicing in a controlled environment, such as your backyard, before using the stilts in public.
• Have assistance: Have someone nearby to help you if you lose balance or need support.
• Check for stability: Regularly check the screws, bolts, and straps to ensure they remain secure.

Additional Resources

• WikiHow: Provides a detailed step-by-step guide on making stilts, including pictures and tips for safety and stability.
• Hackaday.io: Offers a comprehensive guide on creating cosplay stilts, including the use of old shoes and additional customization options.
• CrazyCosplay.com: A great resource for cosplay enthusiasts, offering tips and tricks for creating various cosplay elements, including stilts.