EVA foam has become a staple material in the cosplay community, prized for its versatility, affordability, and ease of use. Whether you're crafting intricate armor pieces or creating lightweight props, finding the right EVA foam is crucial to bringing your cosplay vision to life. This comprehensive guide will explore various sources for purchasing EVA foam, including popular online retailers, specialty cosplay shops, and local options.
Online Retailers
Amazon
Amazon offers a wide variety of EVA foam options suitable for cosplay projects. One highly-rated product is the EVA Foam Cosplay sheets from The Foamory. These sheets come in various thicknesses (1mm to 10mm) and are available in black or white. The ultra-high density (85 kg/m3) makes them ideal for crafting detailed armor pieces and props.
Customers praise the quality of this foam, with one reviewer stating, "This EVA foam is fantastic quality and definitely very High Density foam. It is a dream to work with, so easy to cut, sand and shape with a heat gun and holds its shape the best I've seen".
Another popular option on Amazon is the Black Foam Sheets Roll by MEARCOOH. This premium cosplay foam sheet measures 13.9" x 59" and is 5mm thick, with a density of 86kg/m3. With over 4,400 reviews and a 4.7-star rating, it's a top choice for many cosplayers.
CrazeCosplay.com
CrazeCosplay.com is an online retailer specializing in cosplay supplies, including EVA foam. While not necessarily ranked No. 1 among cosplay retailers, it has a significant online presence and offers a wide range of cosplay-related products.
Pros of using CrazeCosplay.com:
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Wide selection of costumes and accessories from various fandoms
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Multiple shipping options, including free shipping for many countries
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Clear processing and shipping timelines provided
Cons to consider:
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Mixed customer reviews regarding product quality and customer service
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Potential sizing issues, with some customers recommending ordering a size up
CrazeCosplay.com ranks #216,899 overall and #60,848 among Shopify stores, utilizing 13 e-commerce software solutions. This indicates a commitment to providing a comprehensive online shopping experience for cosplayers.
TNT Cosplay Supply
TNT Cosplay Supply is frequently mentioned in cosplay forums and discussions as a reliable source for high-quality EVA foam. They offer foam sheets in various sizes and thicknesses without heat-treated backing, which is particularly beneficial for cosplayers who don't want to deal with sanding down the backing for better glue adhesion.
Specialty Cosplay Shops
The Foam Factory
The Foam Factory (www.thefoamfactory) is recommended by experienced cosplayers for its selection of cross-linked polyethylene foam. This type of foam is excellent for parts that require more flexibility and lighter weight. They offer free shipping on orders over $75, making it an economical choice for bulk purchases.
Embellish FX
Embellish FX specializes in providing professional beauty and SFX makeup, wigs, theatrical supplies, and cosplay crafting materials. Their extensive line of EVA foam sheets and shapes caters specifically to cosplayers' needs.
CosplayPros
CosplayPros offers high-density EVA foam sheets in various thicknesses and sizes. Their products receive positive reviews from customers, with many praising the quality and fair pricing. One customer noted, "Product is great quality and fair price! All items arrived free of any damage, scuffing or scratch marks (Ideal for Cosplay!!)".
Local Options
Hardware Stores
Many cosplayers find success sourcing EVA foam from local hardware stores. Home Depot, Lowe's, and Harbor Freight are frequently mentioned as good sources for affordable EVA foam floor mats. These mats can be easily cut and shaped for cosplay projects.
Harbor Freight, in particular, offers 4 (24"x24") tiles for $8.99, with occasional additional discounts available. The back of their EVA foam features a standard heat-treated texture.
Craft Stores
Craft stores like Michaels, Hobby Lobby, and Joann Fabrics often carry EVA foam suitable for cosplay. While the selection may be more limited compared to specialty cosplay shops, these stores can be convenient for last-minute purchases or small projects.
Joann Fabric stores sell foam in smaller sizes (24 inches by 30 inches) and thicknesses of 2mm, 5mm, and 10mm. This foam is often branded under well-known cosplayer Yaya Han's line of products.
Choosing the Right EVA Foam
When selecting EVA foam for your cosplay projects, consider the following factors:
Density
Density is a crucial factor in determining the strength and workability of the foam. Higher density foam (like the 85 kg/m3 offered by The Foamory) is more durable and holds shapes better, making it ideal for armor pieces. Lower density foam is more flexible and better suited for organic shapes or fitted armor.
Thickness
The thickness of the foam you choose depends on your specific project needs:
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2mm: Ideal for layering and adding fine details
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5mm: Good for armor base and larger details
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7mm-10mm: Suitable for substantial armor pieces and props
20mm: Best for huge props and structures
Color
While many cosplayers prefer to work with black or white foam and paint it later, some projects may benefit from colored foam. Consider whether using pre-colored foam could save you time in the finishing stages of your project.
Texture
Some EVA foam comes with a textured backing, which can be useful for certain projects but may require sanding for others. Consider whether you need smooth foam on both sides or if a textured backing could be beneficial for your design.
Working with EVA Foam
Once you've sourced your EVA foam, here are some tips for working with it effectively:
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Cutting: Use a sharp craft knife or scissors for clean cuts. Consider investing in a hot knife for more precise and smooth edges.
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Shaping: Use a heat gun to soften the foam and shape it. Be careful not to overheat, as this can cause the foam to melt or warp excessively.
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Gluing: Contact cement is the preferred adhesive for EVA foam. Apply to both surfaces, let it dry until tacky, then press together for a strong bond.
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Sealing: Before painting, seal your foam with a flexible sealant like Plasti Dip to prevent paint absorption and improve durability.
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Painting: Use acrylic paints or spray paints designed for use on foam. Consider using an airbrush for smooth, even coverage on larger pieces.
Conclusion
Finding the right EVA foam for your cosplay projects is an essential step in creating high-quality costumes and props. Whether you choose to purchase from online retailers like Amazon or CrazeCosplay.com, specialty shops like TNT Cosplay Supply or The Foam Factory, or local hardware and craft stores, there are numerous options available to suit your needs and budget.
Remember to consider factors such as density, thickness, and texture when selecting your foam, and don't be afraid to experiment with different types to find what works best for your specific projects. With the right materials and techniques, you'll be well on your way to creating stunning cosplay creations that bring your favorite characters to life.
As you embark on your cosplay journey, keep in mind that practice and patience are key. Each project is an opportunity to learn and improve your skills. Don't hesitate to reach out to the cosplay community for advice and support – many experienced cosplayers are happy to share their knowledge and tips.
Whether you're a beginner just starting out or an experienced cosplayer looking to refine your craft, the world of EVA foam cosplay offers endless possibilities for creativity and self-expression. So gather your materials, fire up that heat gun, and let your imagination run wild. Happy cosplaying!
